How Kahler Helped Improve Two Facilities’ Efficiencies

A pair of facility managers describe how Kahler Automation helped improve their facility efficiencies.

Central Valley Ag, Royal, NE

Jeff Krebs of Central Valley Ag
Jeff Krebs

“Technology is driving agriculture growth,” said Jeff Krebs, location manager at the Central Valley Ag (CVA) Royal, NE, facility.

With today’s technology, it’s a win/win situation.

Speed, accuracy and documentation, along with competitive pricing, gives customers the services they expect. Customer equipment is five times as large as it was 20 years ago, and sites like Royal want to keep in pace. Direction from previous projects was applied to this project. A circle track was key to speed and efficiency. Truck traffic alone can’t handle the needs of today’s customers.

The Product Portfolio was based on the Northwestern region’s needs:
Liquid Building Storage: Four 1 million gallon tanks became six 1 million gallon tanks. 85 liquid rail cars can be off-loaded into storage in 12 hours.

Dry Stueve Building Storage: Two 8,000-ton bins; six 2,000-ton bins; one 4,000-ton bin; two 60,000-ton microbins. Waconia Dry Blending Towers allow product overhead at all times. Load time is cut drastically because product is immediately available and allows the ability to serve the direct customer’s needs and the custom application needs. It also allows latitude and flexibility in scheduling.

24/7 Self Service: This bay was also used for product distribution and customer pick-up.
Jeff said CVA is very happy with Kahler Automation and Kahler’s Nebraska distributor, Dultmeier Sales, in putting the project together. Jeff said that Kahler Automation products are “user-friendly, adjust to specific needs easily, and work well with the agronomy interface and provided up and running functionality.”

Trupointe Cooperative, Milford, IN

Todd Schubert
Todd Schubert

Trupointe Cooperative’s agronomy hub in Milford, IN, was designed with the latest technology to provide efficiency and accuracy for today’s growers, who face the challenge of maximizing yield to feed a growing world population.

The Kahler Automation system allows crop protection products, fertilizer and micronutrients to be weighed and blended electronically on-site to precise measurements, with each load tailored to what specific fields need. Automated product mixing, whether dry or liquid, occurs at the agronomy hub, not in the field, so growers get exactly what they paid for.

“Ensuring growers have product when and where they want it was key in developing an efficient, high-tech facility with suitable storage capacity. A 24/7 load-out bay for certain product also provides optimal convenience throughout the busy growing and harvesting seasons,” says Todd Shuebert, manager.

2 million gallons liquid fertilizer.

37,000 tons dry fertilizer.

7-minute loadout time for dry fertilizer.

15-minute loadout of anhydrous ammonia.

17-minute loadout for liquid fertilizer.

On-site intersection of two main railway lines, CSX and NS.

For more information, visit www.KahlerAutomation.com.

Leave a Reply

Retail Facilities Stories

An aerial shot of the new facility at Green Valley Ag in Wayland, MI. The company wanted rail access and increased storage capacity.
Retail FacilitiesA Celebration Of Facilities
July 7, 2014
Ag retailers have been building new outlets for several years — and it’s time to take a closer look at some of the industry’s new showpiece locations. Read More
Retail FacilitiesA&B Welding Develops Efficient Liquid Fertilizer Facility For Heritage Cooperative
July 8, 2014
Heritage Cooperative needed an efficient fertilizer plant. And with help from A&B Welding, that’s exactly what the company got. Read More
Retail FacilitiesNew Ag Retail Facilities: The Importance Of Pre-Planning
July 7, 2014
Recognizing the need for a new facility is only half the battle, say industry insiders. Before the first scoop of dirt comes out of the ground, there are plenty of other details that need to be worked out. Read More
Retail FacilitiesWaconia Manufacturing Builds Facility Designed For Speed, Efficiency
July 7, 2014
To make its new hub facility more efficient, Cooperative Elevator enlisted the aid of Waconia Manufacturing. Read More

Trending Articles

Crop InputsPlatform Specialty Products To Acquire Arysta LifeScience
October 20, 2014
Once the acquisition is complete, Platform Specialty Products will combine Arysta LifeScience with previously acquired companies Agriphar and Chemtura Crop Solutions. Read More
Seed/BiotechMonsanto Offers New Support For Ferguson, Area Communities
October 8, 2014
Monsanto Co. has committed $1 million in new support for several collaborative efforts in Ferguson, MO, and surrounding communities in North St. Louis County. Read More
Seed/BiotechUnapproved Genetically Modified Wheat Found In Montana
October 3, 2014
USDA reports that one year after discovery of Monsanto's unapproved wheat in a single Oregon field disrupted U.S. wheat export sales, the GMO wheat has again been found in Montana. Read More
Equipment2014 Product Of The Year Voting
September 19, 2014
The deadline to vote for the 2014 CropLife IRON Product of the Year is October 31. Please cast your vote today to help us determine the winner. Read More
FertilizerFall Fertility 2014: Forecasting Fertilizer Use
September 7, 2014
Great crops this year have tapped the soil, and fall work is definitely called for, but how challenging will that get? Read More
CropLife 100CHS To Build $3 Billion Fertilizer Plant In North Dakota
September 5, 2014
The fertilizer plant in Spiritwood will be the single largest investment in CHS history, as well as the single largest private investment project ever undertaken in North Dakota. Read More

Latest News

InsecticidesValent U.S.A., MGK Form Marketing Agreement
October 24, 2014
Valent has formed an agreement with Minneapolis-based MGK to manage the marketing and sales of MGK’s crop protection line of insect control products within the U.S. beginning April 1, 2015. Read More
StewardshipFlorida’s 4R Advocate Keeps Improving
October 24, 2014
Florida farmer Alan Jones uses the 4R principles of nutrient stewardship as the core of his fertility program, which allows him to maximize production and keep costs in check. Read More
Seed/BiotechMonsanto Named One Of The World’s Best Multinational …
October 23, 2014
Monsanto ranked No. 8 in the world’s largest annual study of workplace excellence that identifies the top 25 best multinational companies in terms of workplace culture. Read More
Crop InputsArysta Hires Former Agri-Chem, CPS Employee For Delta S…
October 23, 2014
New Territory Sales Manager Mark Peel’s primary role will focus on working with growers regarding fungicides in Louisiana, Mississippi, Arkansas and Tennessee. Read More
CropLife 100GROWMARK Announces Appointments In Plant Food Division
October 22, 2014
GROWMARK, Inc. has announced the three key staff changes in its Plant Food Division. Read More
CropLife 100GROWMARK Appoints New VP Of Finance And Risk Management
October 22, 2014
Wade Mittelstadt has been named GROWMARK Vice President, Financial and Risk Mangement, effective December 1, 2014. Read More
FungicidesEPA Approves BASF In-Furrow Corn Fungicide
October 22, 2014
Field trials show Xanthion In-furrow fungicide provides more rapid emergence, extended residual control and improved seedling health than untreated crops. Read More
EquipmentAgraScout App Available At No Cost To Universities
October 21, 2014
AgraScout, a fast and easy to use mobile crop scouting app, is now available at no cost to University students, Read More
LegislationNew Farm Bill Program To Provide Relief To Farmers Affe…
October 21, 2014
The USDA has implemented a new Farm Bill initiative that will provide relief to farmers affected by severe weather, including drought. Read More
ManagementGreenfield Scholars Program Aims To Sustain Agronomy Wo…
October 21, 2014
The program encourages talented students to study agronomy, crop and soil sciences while cultivating networks to develop the necessary workforce to sustain the profession. Read More
Paul SchrimpfPrecision Ag: Taking It To The Hill
October 21, 2014
A new coalition took the good news message of precision agriculture to Washington, DC, last month. Read More
ManagementUSDA Awards $18 Million In Small Business Research Gran…
October 21, 2014
The grants will provide high quality, advanced research and development that will lead to technological innovations and solutions for American agriculture. Read More
FertilizerCF Industries Terminates Merger Discussions With Yara I…
October 21, 2014
CF Industries Holdings and Yara International have terminated their discussions regarding a potential merger of equals transaction. Read More
Seed/BiotechSyngenta Ranked A Top 10 Biotech Employer For Third tim…
October 20, 2014
Syngenta ranked in the top 10 among the world’s top biotech employers, according to an annual survey conducted by Science magazine. Read More
CropLife 100Wheat Growers Break Ground For New Facility At Kennebec
October 20, 2014
Wheat Growers has broke ground for a state-of-the-art shuttle loader grain handling, fertilizer and agronomy facility in Kennebec, SD. Read More
FertilizerVerdesian Life Sciences Signs Agreement With Los Alamos…
October 20, 2014
Verdesian Life Sciences has signed a licensing agreement with Los Alamos National Laboratory to develop and market LANL’s latest nitrogen enhancement technology for plants. Read More
MicronutrientsStoller Group Announces Groundbreaking At New Office Bu…
October 20, 2014
Jerry Stoller, founder and president of Stoller Group, announced the groundbreaking at the site of the company’s future headquarters in Read More
Crop InputsBioSafe Systems Opens New Production Facility In Nevada
October 20, 2014
BioSafe Systems has completed construction of a state-of-art production facility in Sparks, NV, for its line of activated peroxygen products. Read More