Precision Ag Technology: Rate Control For The Times

AGCO AgControl system
AGCO says its new AgControl system is simple, intuitive, ISOBUS-compliant and extremely accurate.

It’s not surprising that the need for more economical, effective application is driving the demand for the latest rate controllers these days. Using just the right amount of product needed in just the right place can really help growers’ bottom lines. At Micro-Trak Systems, Jay Beedy, Marketing Manager, says the financial gains for customers can be sizeable — to the point of payback of new equipment in a season, not in years.

Buyers are also looking to get more out of the equipment they already have, notes Alex Lundgren, Product Sales Specialist at Ag Leader. To that end, manufacturers are offering rate controllers with superior product control and advanced features that will work with any brand of UT compatible display. In fact, in general, Lundgren says his company’s primary focus is retrofitting existing equipment which allows applicators to bring used equipment up to current precision ag technology.

Other Drivers

While the economy may be a big factor in growing demand for more precise rates, government regulations are also playing a role. Different measures in various parts of the country — especially around larger bodies of water — require growers to be more careful than ever with applications, points out AGCO’s Cody Light, Strategic Marketing Manager, NA Fuse.

Producers also have to make sure that they have the proper documentation for the work done. “That is drastically driving demand in the market for new controllers and controlling machines that have traditionally not been a precise system,” he says. Today’s controllers help provide reports that can include location, production information, applied totals, field areas, as-applied maps and field boundaries.

The growing use of variable rate application is also impacting the market. “A lot of this is driven by advancements in soil sampling as well as new methods of interpreting soil analysis by zones or regions, which has increased the adoption of variable rate application,” says Wade Stewart, Product Manager for Trimble’s Agri­culture Division.

The company has developed the Trimble Universal Variable-Rate protocol (TUVR) so that outside manufacturers of variable rate application equipment can implement into their products to ensure that their devices are totally compatible with Trimble guidance systems. “This is one way we are working with OEM manufacturers to provide simple rate and section control to existing displays,” Stewart explains. “We’re also constantly working to update our ISOBUS system to adapt to OEM manufacturers adopting the ISOBUS standard.”

Increased weed resistance across the country also means it’s more crucial than ever to apply product correctly to ensure the best chemical efficacy, says Ag Leader’s Lundgren. For instance, monitoring droplet size is important to ensure proper plant coverage while also minimizing drift. One example helping here is Ag Leader’s DirectCommand, which provides real-time monitoring of droplet size based on current system pressure with an easy to use interface and color-coded pressure gauge. And realizing customers face even more complex chemical use, Ag Leader has enhanced its Tank Mix functionality, allowing users to set up unlimited mixes with their sub-components at assigned rates.

Proper rate control will be key going forward with the newly launched herbicide systems. Capabilities such as pulse width modulation (PWM) can add to rate control efficacy. PWM sprayer control systems allow growers to dial in a target droplet size from the cab and then maintain that droplet size across a range or application rates and/or ground speeds, explains Tim Stuenkel, Global Marketing Communications Director at TeeJet Technologies, maker of the DynaJet Flex PWM system. “Extremely coarse, drift resistant droplets will be key for successful and responsible dicamba application,” he believes.

Raven also offers this technology. “For some of the new chemistries coming out, we’re working with the EPA to try and get PWM approval on the labels. A lot of work is being done not only by us but other members of the industry,” says Tim Heins, Product Management, Raven Applied Technology.

Direct injection is getting more interest and will be a big help in implementing the new systems, he adds. “It can allow users to put the dicamba type products in a small tank then inject it into the line. They could implement a buffer zone — where you don’t spray a certain type of chemical around the edge of the field — and then start spraying in the middle of the field.”

Additions to the Market

One of the latest advances in rate controller technology is the ability to detect blockage in a system. This capability is just one of the features in the new Raven Rate Control Module, set for release this month. The unit also includes more sensors, more section control, more accurate control and more ISOBUS compatibility. The system has been developed from the ground up, says Heins. “It’s a new platform for us, new software. We took a lot of the existing control algorithms and enhanced them.” There’s also a more simple user interface.

AGCO’s Light thinks customers will be excited about the company’s new AgControl — available across the company’s product lines. Not only is it simple, intuitive, ISOBUS-compliant and fully integrated into AGCO’s machines, it is extremely accurate, he says. “Where rate and section controllers really show their strength is after a field is completed and you see how much you used compared to what you should have used,” he describes. “When those numbers are extremely close, that gives users a great feeling that they did the job the best that they could.”

Topcon Apollo
Topcon’s new Apollo ECU (electronic control unit) for sprayers features multi-line support for up to four lines with automatic “on-the-fly” switching between lines.

This year, Topcon added the Apollo ECU (electronic control unit) for sprayers to its line of rate controllers. The unit offers multi-line support for up to four lines with automatic “on-the-fly” switching between lines. “This allows a wider range of application rates while keeping the desired droplet size of the spray pattern,” says Nathan Watkins, Product Manager.

The unit also offers a user-defined chemical mix system that allows for tracking and application reporting. Plus, a new “recipe wizard” calculates chemical proportions for each tank, removing the need for manual calculations.

Apollo supports 100-plus sections, which is designed to improve the accuracy of the auto section control (ASC) to better match the needs of wide swath widths. The controller can directly drive both two- and three-wire section valves, as well as balanced-section valves provides, so Topcon Apollo system can meet all sprayer configurations with the same hardware, said Watkins.

AgJunction Outback Max multi-product ISO
The Outback Guidance Max Virtual Terminal from AgJunction now does Multi-Product ISO application control.

For 2016, AgJunction enhanced the capabilities of its popular Outback Guidance Max Virtual Terminal — the Outback Max now does Multi-Product ISO application control. Users can now control five separate application channels across a maximum of 50 separate sections. (The Outback AC110 rate controller will continue to be supported as one of the channel inputs.)

“With growers looking to reduce soil compaction, or simply wanting to reduce trips to the field, they’re taking advantage of applying multiple products at once. With the Outback Max Multi-Product application, they now have a seamless user interface to control and monitor the many ISO applications they want to manage,” says Mike Bannister, Director of Product Management for AgJunction.

Controllers are able to do more tasks at TeeJet Technologies. The company’s IC-18 ISOBUS sprayer control now supports variable rate application for both liquid and dry fertilizer.

John Deere Section Control and the GreenStar (GS) Rate Controller multi-product allows users to combine multiple operations on one pass. The versatile controllers can be used in tandem with or independent of each other and moved to different implements as needed.

Developing Segments

Micro-Trak’s Beedy is excited about one new application of the company’s rate control system with an at-plant insecticide. The system is able to dispense and mix a new formulation of Capture — called Capture 3RIVE 3D — in very low amounts. Then this expanding foam formulation expands 50 times in furrow to give a three-dimensional zone of protection.

“Our control system meters and mixes the water and insecticide from two small tanks. No need to mix or measure manually. And with it, a grower can apply up to 500 acres on one fill, significantly improving planting times,” says Beedy.

And while rate controllers have been long used in chemical and dry fertilizer applications, the technology is really taking off for other uses, such as in planters and seeders. Proof of the advances here is DICKEY-john’s new IntelliAg ISO6 controller, winner of a 2016 AE50 award, presented by The American Society of Agricultural and Biological Engineers (ASABE).

The IntelliAg ISO6 is a six-channel, ISOBUS-compatible control and monitor system that allows planters and seeders to apply multiple materials from one module. The ISO6 feature set is highly customizable — to meet the ever-changing needs of precision agriculture.

AGCO’s Light says there is a fairly new market for rate controllers in the manure hauling segment within the livestock market. “Traditionally, these applications have never really been controlled,” he says. “The operator has to manually increase or decrease the speed of the tractor in order to change the rate of the manure coming out. Having a system that can automate that process will make the operators life much easier.”

Leave a Reply

Precision Ag Stories

EquipmentWhat Does FBN’s Latest Attempt At Disintermediation Really Mean For Ag Retailers?
February 6, 2017
When Farmer’s Business Network (FBN), the Silicon Valley-based ag data startup that promises to leverage all kinds of on-farm data Read More
Farmobile Dashboard Heat Map
Precision AgFarmobile’s EFR Dashboard Brings Real-Time Metrics To The Coffee Table
January 1, 2017
Farmobile is one of many data start-ups that we’ve been closely observing with a sense of keen curiosity since they Read More
Mike Stern
Precision AgClimate Corp. CEO Talks Retailer Support For Digital Ag
December 1, 2016
CropLife Magazine’s sister publication, AgriBusiness Global, recently sat down with Mike Stern, CEO of The Climate Corp., following the Monsanto subsidiary’s Read More
Precision AgTrimble Debuts End-to-End FMIS Platform
November 28, 2016
October’s inaugural PrecisionAg Vision Conference left this author with many thoughts and things to ponder in the coming months. Probably Read More
Trending Articles
Farmer and aptop
Matt Hopkins10 Warning Signs Your Website Is Grossly Outdated
February 8, 2017
Your Website is often a visitor’s first impression of your ag retail business. A positive first impression can set the Read More
AgriSync
Matt Hopkins17 Agriculture Apps That Will Help You Farm Smarter In 2017
December 9, 2016
Ag professionals are working smarter, not harder, than ever before. Smart farming technologies have enabled them to reduce costs, maximize Read More
R4023 Sprayer, John Deere
CropLife 100Ag Retail Equipment Report: The Green Party Continues
December 7, 2016
In the annual race for sales in the ag retail equipment marketplace, the color schemes for participants are a little Read More
Mike Stern
Precision AgClimate Corp. CEO Talks Retailer Support For Digital Ag
December 1, 2016
CropLife Magazine’s sister publication, AgriBusiness Global, recently sat down with Mike Stern, CEO of The Climate Corp., following the Monsanto subsidiary’s Read More
Precision AgTrimble Debuts End-to-End FMIS Platform
November 28, 2016
October’s inaugural PrecisionAg Vision Conference left this author with many thoughts and things to ponder in the coming months. Probably Read More
CHS Primeland
CropLife 100The 2016 CropLife 100 Report: Reviewing The Many Bulls And Bears Impacting This Year’s Marketplace
November 28, 2016
For virtually all of 2016, the nation was wholly focused on the big Presidential election. Some folks aligned themselves with Read More
Latest News
ManagementSouth Africa Update and the New New Leader G5
February 24, 2017
Editors Eric Sfiligoj and Dan Jacobs discuss the recent visit to South Africa by sister magazine AgriBusiness Global and the Read More
Fall Creek Watershed
StewardshipUpdate: Nutrient Stewardship In Indiana Requires Cool, …
February 24, 2017
Update: The application deadline for NCRS funding has been extended to March 17, 2017. Green leaves sparkle in the sunlight. Trees Read More
Greenleaf Technologies TADF03-D Dual Fan Nozzle
NozzlesSix Greenleaf Nozzles Approved For XtendiMax With Vapor…
February 22, 2017
Greenleaf Technologies has announced that six of its TurboDrop D Series nozzles have been approved for use with Monsanto’s XtendiMax Read More
Winter Wheat
Industry NewsTiger-Sul Hires Manitoba And Eastern Canada Account Man…
February 22, 2017
Tiger-Sul, a global leader in sulphur fertilizers and crop performance products, has announced that sales veteran Trevor Loewen has joined Read More
NFMS 17 Hagie Sprayer
Eric SfiligojThe Read From Louisville: Uncertain
February 22, 2017
By the time this column appears across the country, the annual Commodity Classic will be in full swing. This means Read More
SprayersApache 1000 Series Sprayer Earns 2017 EquipmentWatch Hi…
February 21, 2017
ET Works has been named a winner in the 2017 EquipmentWatch Highest Retained Value Awards program, the industry’s only award Read More
Measuring Bulk Tanks
StewardshipMeister Media Among 2017 Award Winners Presented By The…
February 21, 2017
The Pesticide Stewardship Alliance (TPSA) held its annual conference in San Diego, CA, earlier this month where three awards were Read More
John Reifsteck
CropLife 100GROWMARK’s Reifsteck Earns NCFC Director Of The Y…
February 21, 2017
GROWMARK Chairman of the Board and President John Reifsteck has earned the prestigious Director of the Year Award from the Read More
Roy Blunt
LegislationARA Recognizes Blunt, Heitkamp For Legislative Efforts …
February 17, 2017
Agricultural industry continues to face federal regulatory challenges. Thankfully, agriculture’s allies in the U.S. Senate stepped forward. The Agricultural Retailers Read More
LegislationThe Fertilizer Institute Commends Senate On Confirmatio…
February 17, 2017
The Fertilizer Institute (TFI) President Chris Jahn issued the following statement on the Senate confirmation of Oklahoma Attorney General Scott Read More
Trump, Senate, Cabinet
LegislationBREAKING: Trump EPA Nominee Scott Pruitt Confirmed by S…
February 17, 2017
Scott Pruitt, who as Oklahoma’s attorney general spent years suing the Environmental Protection Agency over its efforts to regulate various Read More
ManagementFebruary Road Trip Edition
February 17, 2017
Editors Paul Schrimpf and Eric Sfiligoj discuss their recent visits to Indiana and Kentucky. Read More
Heritage Cooperative Finished Building Aerial
ManagementHeritage Cooperative, Agland Co-op Approve Merger
February 17, 2017
Agland Co-op and Heritage Cooperative stockholders have both approved the merger agreement between Agland Co-op and Heritage Cooperative. Now begins Read More
LegislationARA Fly-In: Ag Retail Descends on Capitol Hill, Lawmake…
February 15, 2017
More than 100 agricultural retailers, distributors and suppliers headed to Capitol Hill Tuesday morning for the Agribusiness Congressional Fly-in, according to a Read More
Untreated soybean seed Heartland Coop
Seed/BiotechMarrone Bio Innovations, Groundwork BioAg Bio-stacked M…
February 13, 2017
Marrone Bio Innovations, Inc. and Groundwork BioAg, Ltd have announced successful seed treatment field trials of the world’s first all-biological Read More
NL5000 With G5 Technology
SpreadersNew Leader Introduces NL5000 Dry Nutrient Applicator Wi…
February 13, 2017
New Leader, a division of Highway Equipment Company (HECO), has announced the next generation of spreading technology with the NL5000 Read More
Fertilizer Storage
Crop InputsThe State Of The Fertilizer Industry
February 9, 2017
He’s all hat, no horse.” It’s a humorous way of describing a person who tells a good story, but is Read More
CropLife 100Pinnacle Agriculture Agrees To Credit Agreement Amendme…
February 9, 2017
Pinnacle Operating Corp. has entered into an amendment (the “Amendment”) to its First Lien Credit Agreement that will provide for, Read More