Upgrading LED Strobe Lights on Agricultural Vehicles

To ensure appropriate visibility and safety, vehicles used in the agricultural industry, such as loaders, tractors, balers, etc., are equipped with hazard and warning lights. Whether they are roof-mounted beacons or directional surface-mounted to the vehicle’s body or grill, these flashing strobe lights are essential to capture attention and warn of a potentially hazardous activity or situation.

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As the lighting world continues to transition to LEDs, these hazard and warning lights are now available in low-electrical-consumption, long-life models that far exceed traditional halogen or gas-discharge options.

Making this move even more attractive for fleet managers are the plummeting prices of LED technology. They have decreased to the point that many vehicles that require Class 2 lights are instead being outfitted with brighter Class 1 options, given the minimal price differential.

“Today the entire hazard and warning light industry is undergoing a significant sea change — namely, the industry’s shift to LED technology,” says Chris Cammack of Grote Industries, a U.S.-based manufacturer of vehicle lighting and safety systems that has offered warning strobe lights including an array of LED models, for more than 20 years.

Grote amber strobe

Grote Warning and Hazard LED strobe light.

“The reason for this migration comes down to three factors: energy efficiency, longer service life, and brightness,” Cammack says. “LEDs consume less power than any other lighting technology on the market and are powered by low voltage, allowing for minimal draw of electrical current from the vehicle’s battery.”

By contrast, halogen lights draw an excessive amount of current, which can eventually lead to draining the vehicle’s battery. In addition, they are known for poor energy efficiency, with halogen lights losing as much as 95% of their energy to heat.

Gas-discharge strobe lights are equally inefficient. However, unlike halogen lights, it is not due to excessive current draw but instead the intense and concentrated heat generated by the strobe, which can significantly shorten the service life of the flash tube.

LEDs, on the other hand, consume only 25% to 35% of the power of gas-discharge strobe and halogen lights. As a result, LED strobe lights have a service life that is 10 times longer, often lasting 70,000 hours or more.

With most of the world transitioning to LEDs, the quality has also continued to improve. In the early days of LEDs, they were not bright enough to meet requirements for luminous intensity of hazard and warning lights, measured in candelas. However, technology has advanced, and LEDs are now as bright — if not brighter — than the average strobe or halogen light.

Price Drop

Another barrier to early adoption was the initial price point, an aspect that has dramatically changed in the past decade, Cammack says. “The cost to upgrade to LED strobe lights was prohibitive, at least initially,” he says. “Fortunately, the prices have come down significantly in the past 10 years, and now they are about the same.”

In fact, Cammack believes LED models will soon become less expensive as fewer manufacturers make models with outdated technology. Companies like Grote have phased out other technologies in favor of LED only.

“Fewer companies are manufacturing gas-discharged strobe warning lights, so the price of those units is actually going up,” Cammack says. “In a couple of years it will actually cost more for a gas-discharge or halogen strobe.”

For manufacturers such as Grote, the options are virtually unlimited. The company offers Class 1-3 permanent, vacuum, and magnetically mounted beacon lights in both regular and high profiles and myriad strobe patterns. Most of the company’s LED offerings only draw 0.4 to 0.35 amps at 12 VDC.

The company also offers LED directional surface-mount strobes in 3-, 6-, and 12-diode options that feature 12 different selectable flash patterns in either of two phases, including “steady-on.” These, too, require only about 0.1 amps per diode.

Twenty-, 30-, and 40-inch LED “traffic directors” with 34 warning flash patterns and five phase options are also available and are ideal for mounting on front push bumpers, pickup trucks, headache rack, and running board lights.

Cammack adds that it is important when upgrading to LED strobe lights to be cautious when purchasing inexpensive imported products. Although they may be cheaper initially, some overseas suppliers utilize lower-quality LED components. Moreover, it can become an issue if warranty claims arise.

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